Spunlace тоқыма емес маталарды кешенді талдау

I. Spunlace Nonwoven Fabric дегеніміз не?

Spunlace тоқыма емес мата талшықты тордың бір немесе бірнеше қабаттарына жоғары қысымды микро майда су ағындарын жіберу арқылы жасалады. Бұл процесс талшықтарды біріктіріп, торды нығайтады және оған күш береді. Алынған мата тоқыма емес мата ретінде белгілі.

II. Processing Principle of Spunlace Nonwoven Fabric

1. Fiber Web Preparation

  • Materials: Fiber raw materials can include polyester, nylon, polypropylene, viscose fibers, etc.
  • Formation: These fibers are first carded into a web structure, forming one or more layers of fiber webs.

2. High-Pressure Microfine Water Jetting

  • Key Factor: In the production of spunlace nonwoven fabric, high-pressure microfine water streams are the key factor.
  • Impact: The high-pressure water jets are precisely controlled and sprayed onto the fiber web, causing the fibers to interlace and knot due to the impact of the water streams.

3. Fiber Entanglement and Reinforcement

  • Entanglement: Under the impact of the high-pressure water streams, the fibers in the web become entangled, forming a stable structure.
  • Reinforcement: This entanglement process not only reinforces the fiber web but also imparts certain strength and durability to the nonwoven fabric.

4. Subsequent Processing

  • Final Steps: The entangled fiber web is then further processed through drying and flattening to produce the final spunlace nonwoven fabric.

5. Performance Characteristics

  • Flexibility: The flexible entanglement process allows spunlace nonwoven fabric to retain the original characteristics of the fibers, such as softness and absorbency.
  • Appearance and Feel: Compared to other nonwoven materials, spunlace nonwoven fabric has a closer resemblance to traditional textiles in terms of appearance and feel.
  • Adhesive-Free: The process does not require adhesives, resulting in good washability.

6. Production Efficiency

  • Speed: Using the all-cotton spunlace nonwoven fabric process, it takes only 5 minutes to go from raw cotton to finished fabric.
  • Efficiency: This high-efficiency production method saves significant amounts of energy, labor, and equipment costs, while also aligning with low-carbon and eco-friendly principles.

III. Features of Spunlace Nonwoven Fabric

  1. High Strength and Abrasion Resistance

    • The high-pressure water jets cause fibers to entangle, forming a strong network structure, resulting in high strength and abrasion resistance suitable for repeated use without easily damaging.
  2. Softness and Good Hand Feel

    • Due to the absence of adhesives, the fibers retain their original softness, making the fabric very comfortable to the touch, ideal for baby care and cosmetic products.
  3. Breathability and Absorbency

    • Spunlace nonwoven fabric has good breathability and absorbency, allowing it to quickly absorb and dissipate moisture, keeping the surface dry. This makes it suitable for sanitary napkins, wet wipes, and other products.
  4. No Chemical Adhesives

    • The spunlace process does not use chemical adhesives, reducing environmental pollution and skin irritation, making it more eco-friendly and safe, especially for medical and baby care products.
  5. Versatility

    • By adjusting the types and proportions of fibers, spunlace nonwoven fabric can achieve various functionalities such as waterproofing, oil resistance, and antibacterial properties, catering to different usage needs.
  6. Good Processing Performance

    • Spunlace nonwoven fabric can easily undergo various secondary processes such as printing, dyeing, and compounding, making it highly adaptable for manufacturing various products.
  7. Low Linting

    • The fibers are tightly bonded, resulting in low linting, making it suitable for high cleanliness environments like medical operating rooms and electronic product production lines.
  8. Biodegradability

    • Many spunlace nonwoven fabrics are made from natural fibers, allowing them to degrade naturally, reducing environmental waste and complying with environmental protection standards.
  9. Customizability

    • The flexible production process allows customization of products with different specifications, thicknesses, densities, and functionalities to meet diverse market demands.

IV. Prospects of Spunlace Nonwoven Fabric

Due to its advantages, spunlace nonwoven fabric has become the fastest-growing technology in the nonwoven fabric industry in recent years. The development direction of nonwoven fabrics is to replace textiles and knits, and because spunlace nonwoven fabric is similar to textiles, with excellent physical properties and low cost, it has become a highly competitive field in the textile market.

V. Uses of Spunlace Nonwoven Fabric

  1. Personal Care

    • Baby Wipes: The softness and high absorbency make it perfect for baby wipes, providing gentle cleaning without irritating the baby’s skin.
    • Cosmetic Pads and Makeup Removers: Its softness and high absorption make it ideal for cosmetic pads and makeup removers, effectively removing makeup without damaging the skin.
    • Face Masks: Spunlace nonwoven fabric has good breathability, capable of evenly carrying and releasing essence, widely used in beauty masks.
  2. Medical Hygiene

    • Medical Dressings: The high absorbency and sterility make it suitable for medical dressings, helping to absorb exudates and keep wounds dry.
    • Surgical Gowns and Drapes: Its waterproofness and high strength make spunlace nonwoven fabric commonly used for manufacturing surgical gowns and drapes, providing effective isolation and protection.
    • Disinfectant Wipes: Free of chemical adhesives and highly absorbent, spunlace nonwoven fabric is ideal for disinfectant wipes used for cleaning and disinfection.
  3. Household Cleaning

    • Cleaning Cloths: Soft and durable, non-linting spunlace nonwoven fabric is suitable for various cleaning cloths, useful for cleaning kitchens, bathrooms, furniture, etc.
    • Disposable Tablecloths and Napkins: Its absorbency and softness make it ideal for disposable tablecloths and napkins, convenient and eco-friendly.
  4. Industrial Applications

    • Wipes: The high strength and low linting make it suitable for industrial wipes, widely used in high cleanliness environments like electronics manufacturing and automobile production.
    • Filtration Materials: Due to its good breathability and mechanical strength, spunlace nonwoven fabric is commonly used for air and liquid filtration materials.
  5. Clothing Accessories

    • Interlining and Padding: Soft and durable, spunlace nonwoven fabric is suitable as interlining and padding materials in clothing, enhancing comfort and warmth.
    • Disposable Protective Clothing: Its high strength and waterproofness make it the preferred material for disposable protective clothing, providing effective protection.
  6. Eco-Friendly Products

    • Biodegradable Trash Bags: Made from natural fibers, spunlace nonwoven fabric can degrade naturally, making it suitable for eco-friendly trash bags.
    • Shopping Bags and Packaging Materials: High strength and biodegradability make it ideal for eco-friendly shopping bags and packaging materials.
  7. Automotive Interiors

    • Car Seats and Interior Materials: The durability and comfort of spunlace nonwoven fabric make it widely used in car seats and interior materials, providing a comfortable touch and good abrasion resistance.
  8. Other Applications

    • Garden Fabrics: Good breathability makes spunlace nonwoven fabric suitable as garden fabrics, preventing weed growth and keeping soil moist.
    • Pet Supplies: High absorbency and softness make spunlace nonwoven fabric very suitable for pet care products such as pet mats and pet wipes.

VI. Similarities and Differences between Different Types of Nonwoven Fabrics

1. Production Processes

  • Spunlace Nonwoven Fabric:

    • Process: High-pressure water jets are used to entangle fibers, forming a strong network structure.
    • Features: No adhesives are used; the fibers are tightly entangled, resulting in good softness and absorbency.
  • Thermally Bonded Nonwoven Fabric:

    • Process: Fibers are bonded through heating to melt and bond the thermoplastic components (e.g., polypropylene).
    • Features: Stable structure, high strength, but less soft and less breathable.
  • Chemically Bonded Nonwoven Fabric:

    • Process: Fibers are bonded by spraying or immersing them in adhesives.
    • Features: Specific functionalities (e.g., waterproofing) can be imparted, but chemical residues may affect environmental friendliness and skin safety.
  • Needle Punched Nonwoven Fabric:

    • Process: Fibers are mechanically entangled by needles punching through the fiber web.
    • Features: High strength, good breathability, but rough hand feel.
  • Meltblown Nonwoven Fabric:

    • Process: Polymer is melted and extruded through a nozzle, then blown by high-speed air to form ultra-fine fibers and a web.
    • Features: Extremely fine fibers, excellent filtration performance, commonly used in filtration materials.

2. Characteristics Comparison

  • Softness:

    • Spunlace Nonwoven Fabric: Very soft, suitable for products in direct contact with the skin.
    • Thermally Bonded Nonwoven Fabric: Harder, not suitable for direct skin contact.
    • Chemically Bonded Nonwoven Fabric: Softness depends on the adhesive used.
    • Needle Punched Nonwoven Fabric: Rougher, not suitable for applications requiring high softness.
    • Meltblown Nonwoven Fabric: Moderate softness, mainly used for filtration.
  • Breathability:

    • Spunlace Nonwoven Fabric: Good breathability, suitable for sanitary products and wipes.
    • Thermally Bonded Nonwoven Fabric: Limited breathability, not suitable for applications requiring high breathability.
    • Chemically Bonded Nonwoven Fabric: Breathability depends on the adhesive and production process.
    • Needle Punched Nonwoven Fabric: Good breathability, suitable for applications requiring high breathability.
    • Meltblown Nonwoven Fabric: Moderate breathability, mainly used for filtration.
  • Strength:

    • Spunlace Nonwoven Fabric: High strength, suitable for repeated use products.
    • Thermally Bonded Nonwoven Fabric: Very high strength, suitable for durable products.
    • Chemically Bonded Nonwoven Fabric: Strength depends on the adhesive and production process.
    • Needle Punched Nonwoven Fabric: High strength, suitable for applications requiring high durability.
    • Meltblown Nonwoven Fabric: Moderate strength, mainly used for filtration.
  • Absorbency:

    • Spunlace Nonwoven Fabric: High absorbency, suitable for sanitary products and wipes.
    • Thermally Bonded Nonwoven Fabric: Limited absorbency, not suitable for absorbent products.
    • Chemically Bonded Nonwoven Fabric: Absorbency depends on the adhesive and production process.
    • Needle Punched Nonwoven Fabric: Moderate absorbency, suitable for applications requiring high absorbency.
    • Meltblown Nonwoven Fabric: Limited absorbency, mainly used for filtration.
  • Environmental Friendliness:

    • Spunlace Nonwoven Fabric: No adhesives, more eco-friendly, especially when natural fibers are used.
    • Thermally Bonded Nonwoven Fabric: Uses thermoplastic materials, less eco-friendly.
    • Chemically Bonded Nonwoven Fabric: Chemical adhesives may affect environmental friendliness.
    • Needle Punched Nonwoven Fabric: No adhesives, more eco-friendly.
    • Meltblown Nonwoven Fabric: Uses thermoplastic materials, less eco-friendly.

Conclusion

Spunlace nonwoven fabric, characterized by its unique high-pressure water jet process, results in a fabric with excellent softness, strength, absorbency, and breathability. It stands out among various nonwoven fabrics due to its adhesive-free production method and versatile applications, ranging from personal care to industrial uses. Understanding the similarities and differences between spunlace and other types of nonwoven fabrics helps in selecting the appropriate material for specific applications, ensuring optimal performance and environmental sustainability.

Баға алу

Компания:

Juhuachuang Raw Materials Supply Chain Co., Ltd.

Негізгі өнімдер:

балалар жөргегі шикізаты, ересектерге арналған жөргек шикізаты, санитарлық майлық жастықшасы шикізаты, жастық асты шикізаты

Туған елі:

Фуцзянь провинциясы, Қытай

Сертификат:

CE, ISO:9001 & SGS

Сен бізге айт. Біз тыңдаймыз.

Егер сіз балалар жаялықтарының , ересектерге арналған жөргектердің , санитарлық майлықтардың , дымқыл майлықтардың және басқа да гигиеналық өнімдердің шикізаты туралы білгіңіз келсе , оң жақтағы пішін арқылы бізбен байланыса аласыз немесе jessica@juhuachuang.com электрондық поштасына тікелей хат жібере аласыз. Егер сізге қажет болса, бізде тегін үлгілер бар.